Simple Fix for Second Gear Pop-Out on the s2000

How-To's No Comments

Around 40k miles I started having an issue where under heavy deceleration, 2nd gear would occasionally pop out. I learned to just deal with it, and either hold the shift knob when i was breaking while in second, or just be in a different gear when I did. Apparently there is a problem with a number of 2004/2005 models having this issue and while Honda issued a TSB to have the 2nd gearset replaced if you were experiencing this problem, most of us with these model year cars no longer are under warranty.

Recently I did some searching and found this article about a simple fix:
http://forums.s2kca.com/showthread.php?t=31739

The idea is that doing a transmission fluid change, mixing 50/50 Honda MTF and Amsoil MTF somehow eliminates this problem. While i was skeptical, I needed to do a fluid change anyway, so I gave it a shot and so far after a couple weeks of trying to get the gear to pop out, it seems fixed! I’ll update this thread if the problem start reoccurring.

Here is a thread on how to change your transmission fluid:
http://www.s2ki.com/forums/index.php?act=ST&f=22&t=565855&st=

Replacing Rear Differential Mount on the s2000

How-To's, Installs, Suspension No Comments

About 6 months ago, I noticed some dark brown oil that was leaking towards the rear of the car. Afraid that it was differential oil, i took a peak and noticed it was coming from the driver’s side rear differential mount. These oil-filled mounts have a tendency to crack and replacing them is pretty straight forward. It seems that the driver’s side is the one that cracks most often so I only replaced my broken one. In doing the replacement however, you need to remove both mounts so you might want to replace both if one is leaking.

Here is the cracked/leaking (actually since dried up… i drove on it broken for quite a while and honestly didn’t notice a difference)
s2000 rear differential mount

Things you’ll need:

  • floor jack
  • jack stands (2)
  • 14mm and 19mm socket and wrench
  • breaker bar
  • torque wrench
  • wd-40 or some other lubricant (to help remove exhaust hangers)
  • The design of this part of the car is pretty poor. If it was more thought-out, replacing this mount would be just a matter of unbolting and replacing. Unfortunately there are 3 things in the way of doing this, the exhaust, the sway bar and the lower part of the trunk. What we need to do is drop the exhaust (no need to remove, just unhook from the rubber hangers to lower enough), unbolt (again not remove) the sway bar to get it out of the way, and then lower the differential enough for the mount to clear the trunk bottom.

    Step 1: Lower the exhaust

    (I removed the two rear wheels for better access but I’m not sure if that was necessary or not, your call). Remove the two hangers that support each (left and right) exhaust cans. Use some wd-40 or liquid wrench to make this an easier process. I put a jack at the back of the exhaust can to gently raise it enough to make this simple. Once all 4 rubber hangers are removed, the exhaust will drop down about 3-4 inches (enough to give us the space we need.
    removing the exhaust honda s2000

    Step 2: Lower the sway bar

    The sway bar is also in the way of the mount, so now that the exhaust is out of the way, it’s easy to remove the 4 (2 on each side) bolts that are holding the bushings to the sub frame. Once these 4 bolts are removed, you can swing the sway bar either up or down to be out of your way.
    removing sway bar bushings honda s2000

    Step 3: Unbolt both mounts

    We need to unbolt the left and right mount because we need to lower the differential enough to get the mount off. At this point make sure to support the differential with a jack because we’re going to slowly lower it to pull our mount off and then we’ll need to raise it again to get it bolted back up.

    Step 4: Replace Mount, Reattach Sway Bar and Exhaust

    Remove the 19mm center bolt first and then the 4-14mm bolts second. Do this for both sides.
    s2000 differential mount removal

    Once unbolted, you’ll notice that you can’t just slide the mount off, it’s still hitting the trunk space. With both L/R mounts unbolted, slide them forward so they’re out of the bracket, and slowly lower the differential until there’s enough clearance to slip the mount off and replace it with the new one. the left (driver’s side) mount is P/N: 50740-S2A-023.
    50740-S2A-023

    With the new mount on, rebolt everything in the reverse order of removal. The 14mm bolts for the mount go on at 33 ft/lbs and then the 19mm bolt at 47 ft/lbs. The 14mm bolts for the sway bar bushings go on at 40ft/lbs.

    Clean up, admire your work and go have a sandwich.
    s2000 rear dif mount driver side new

    How to Change the License Plate Light on the s2000

    How-To's, Installs, Lighting 3 Comments

    The s2000′s license plate light is a boring yellowish light that takes away from the astuteness of the car’s led taillights and HID headlights. Ever since I got the car I wanted to change the license plate light, although the few times I looked at it, it seemed inaccessible.

    So this weekend I decided to figure it out and it turns out that it’s pretty simple. There aren’t any screws or bolts (which I had been looking for and that’s why I had been confused), the clear housing simply pops out and is held in by pressure tabs on the side. Using a knife, or some other flat object, you can just pry it out.

    s2000-license-plate-light-1.jpg

    Once the cover is removed, you’ll see that there’s a single 194 light bulb.

    s2000-license-plate-light-2.jpg

    This light bulb just pulls straight out and can be replaced with the light of your choice. I went with an LED hyperwhite light that I found on ebay for about $8 shipped (pair of two). Pop the new bulb in, just press the clear housing until it snaps, and voilà, no more dingy yellow light.

    s2000-led-license-plate.jpg

    AP2 s2000 GPS Install w/ PanaVise Bracket

    Accessories, GPS, How-To's, Installs No Comments

    I installed the PanaVise bracket designed for the s2000 that bolts into the same holes that hold the stereo. The TomTom One GPS comes with a mounting bracket that has holes that perfectly line up with the pre-drilled holes in the PanaVise bracket, and the resulting install is beautiful. The GPS is in perfect reach to make adjustments to your route while driving, and the unit can easily be removed and taken out of the car when not in use.
    AP2 S2000 GPS Install

    AP2 S2000 GPS Install Off

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    Repairing “Soft Spots” or Small Holes in the s2000 Contertible Top

    How-To's, Repair, Soft Top No Comments

    I bought my car used and noticed pretty quickly that there were a few spots in the top that rubbed against the locks and metal ribs of the frame’s top that were becoming frayed. After doing some research i found that the best solution was to use Permatex Super Clear Vinyl Sealant (blue tube, available at all automotive stores) liberally on the inside where the top was weakening. First i cleaned the spots with water and let it fully dry and then used a q-tip to spread the vinyl sealant over the area. I also let it dry 24 hours before i used the top again. The spots are now hardened and have held up well for the past month without any continuing signs of fraying or weakening.

    If the spot has become so bad that it’s created an actual tear or small hole, you can use black polyester thread to seal the hole and then use the vinyl sealant on both sides of the tear. This will of course be slightly noticeable on the outside, but will stop the tear from becoming worse.

    Patching Weak Spots in Convertible Top

    How to Reset Convertible Top & Window Controller

    How-To's, Soft Top No Comments

    If you’re having trouble with your windows automatically rolling down when you hold the switch for the roof, or if the roof isn’t moving at all when you hold the switch, resetting the controller may solve your problem…

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